Did you get customer complaint, because of the mechanical part defect?
- Cannot know the key mechanical part production stability in the right time.
- Waste too much time to discover problem (even discover from customer).
- Damage customer trust/reliability
Our quality check service can help to aware potential issue.
To know if your Manufacture is almost equal to Design of the key mechanical part.
- Check CPK for the mechanical part right after producing out before assembly.
- Check more data (10%, 20%, or whatever you think need to collect data to know).
- Data Analysis to discover potential quality problem.
Category for your reference
Pogo Pin | Connector | Wearable Device Outer Case | Mechanical/ Structural Part | Cable / Harness | |
Key Dimension Accuracy (For good matching) | V | V | V | V | V |
Density (For mechanical strength) | V | V | |||
Hardness (For surface strength) | V | V | |||
Surface Roughness (For surface smooth, abrasion resistence control) | V | V | |||
Mating Fore / Normal Force (For function) | V | V | V | V | |
Mating Cycle/ Pressing Cycle (For Durability) | V | V | V | ||
Contact Resistance (For electricity smooth check) | V | V | V | ||
Temperature Rise (For Electricity Current Charge Safety) | V (If for Charge) | V (If for Charge) | V | ||
Dielectric Withstanding Voltage (For Insulation) | V | V | |||
Appearance (For abnormal process inconsistency) | V | V | V | V | |
Waterproof | V (By Request) | V (By Request) |
Quality Assurance Equipment
IR SMT Simulation
Polishing Machine
Density Meter
CCD Image Checking Equipment
Roughness Tester
Micrometer
Keyence
2.5D Auto Measurement Machine
2.5D Measurement Machine
Mating-Unmating Machine
2.5D Mearsurement Machine
Water-Proof Tester
Milli Ohm Meter&Hi-Pot Tester
Temperature Rise Tester
Industrial Microscope
Depth Tester
Industrial Microscope
Quality Assurance Item
————— Target Prupose ————— | ————— Tester ————— | ————— Reference Global Standard ————— | EVT | DVT | MP |
Solderabiity/Deformation | IR SMT Simulation | By Customer Request | V | V | V |
Durability Cycle, Mating Force/Resistance | Mating-Unmating Machine | By Customer Request | V | V | V |
Density | Density Meter | By Customer Request | V | V | V |
Mechanical Characteristic | Hardness Tester | ISO 6508-1-1999 | V | O | O |
Electrical Characteristic | Roughness Tester | ISO25178 ISO13565-1 JIS 13 0601-2001 | V | V | V |
Dimension Precision/Deformation | 2.5D Auto-Measurement Machine, Micrometer, Caliper | By Customer Request | V | V | V |
Appearance/Contaminant Scrach/Hit Mark | Microscope, CCD Image Checking Equipment | By Customer Request | V | V | V |
Contact Resistance | Milli Ohm Meter | EIA/ECA-364-70B | V | V | V |
High Voltage Withstanding | Hi-Pot tester | IEC Standards | V | V | V |